Fix Electric Lawn Mower
Electric lawn mowers have fewer parts than gas mowers but still need occasional repairs. This guide covers troubleshooting for both corded and battery-powered electric mowers.
Table of Contents
- Electric Mower Types
- Won’t Start Problems
- Motor Issues
- Battery Problems
- Blade and Deck Issues
- When to Repair vs Replace
Electric Mower Types
Corded Electric
Pros:
- Unlimited runtime
- No battery to replace
- Lighter weight
- Lower cost
Cons:
- Limited range (cord length)
- Cord management hassle
- Trip hazard
Battery Powered (Cordless)
Pros:
- No cord to manage
- Portable
- Quiet operation
- No emissions
Cons:
- Limited runtime
- Battery replacement cost
- Heavier than corded
[NEED IMAGE: Corded vs cordless electric mower comparison]
Won’t Start Problems
Corded Mower Checklist
- Check outlet - Test with another device
- Check extension cord - Use outdoor-rated, proper gauge
- Check cord connections - Both ends secure
- Check safety key - Must be inserted
- Check safety bar - Must be held engaged
- Check thermal protection - May need cool-down
Cordless Mower Checklist
- Check battery charge - Fully charged?
- Check battery connection - Seated properly?
- Check safety key - Inserted correctly?
- Check safety bar - Engaged?
- Check battery contacts - Clean and undamaged?
- Try different battery - If available
[NEED IMAGE: Electric mower safety switch locations]
Safety Switch Troubleshooting
Electric mowers have multiple safety interlocks:
| Switch | Location | Function |
|---|---|---|
| Safety key | Top of mower | Master enable |
| Bail bar | Handle | Must hold to run |
| Grass bag | Rear | Some require bag |
| Height lock | Wheels | Must be set |
Testing switches: Most switches can be tested with a multimeter for continuity. Never bypass safety switches permanently.
Motor Issues
Motor Won’t Run
Possible causes:
- Thermal overload tripped
- Motor brushes worn (brushed motors)
- Motor windings damaged
- Control board failure
Diagnosis:
- Let mower cool 15-30 minutes
- Check for burning smell
- Listen for humming without spinning
- Check blade for obstruction
Motor Runs But Weak
Possible causes:
- Low battery (cordless)
- Voltage drop in cord (corded)
- Worn motor brushes
- Clogged deck restricting blade
Fixes:
- Use shorter/heavier gauge cord
- Charge battery fully
- Clean deck thoroughly
- Replace brushes if accessible
Motor Overheating
Causes:
- Cutting too heavy/tall grass
- Dull blade (motor works harder)
- Blocked ventilation
- Motor bearing failure
Prevention:
- Cut grass more frequently
- Keep blade sharp
- Clear grass from motor housing
- Don’t force through thick grass
Battery Problems
Battery Won’t Charge
Check order:
- Charger indicator lights
- Battery contacts (clean?)
- Different outlet
- Battery temperature (too hot/cold)
- Try different charger if available
[NEED IMAGE: Electric mower battery troubleshooting]
Battery Won’t Hold Charge
Causes:
- Battery age (3-5 year lifespan)
- Extreme temperature storage
- Deep discharge damage
- Cell failure
Solutions:
- Full discharge/charge cycle
- Store at room temperature
- Replace battery if old
Battery Life Tips
- Store partially charged (40-60%)
- Avoid extreme temperatures
- Don’t store fully depleted
- Charge before each use
- Use correct charger only
Battery Replacement Costs
| Brand | Battery Size | Cost |
|---|---|---|
| EGO | 56V 5.0Ah | $200-250 |
| Greenworks | 40V 4.0Ah | $100-150 |
| Ryobi | 40V 6.0Ah | $150-200 |
| DeWalt | 20V 5.0Ah | $80-120 |
Blade and Deck Issues
Blade Replacement
Electric mower blades work the same as gas mowers.
When to replace:
- Visible nicks or damage
- Won’t hold sharp edge
- Bent (causes vibration)
- Excessive wear
Replacement steps:
- Remove battery or unplug
- Tip mower (motor side up)
- Block blade from turning
- Remove blade bolt (usually right-hand thread)
- Install new blade
- Torque to spec (typically 25-35 ft-lbs)
Deck Cleaning
Electric mowers need regular deck cleaning like gas mowers.
Process:
- Remove power source
- Tip mower on side
- Scrape buildup with plastic tool
- Spray with deck cleaner
- Rinse if model allows
- Dry before storing
Blade Drive Issues
Belt-driven models:
- Check belt condition
- Verify proper tension
- Look for debris in pulley
Direct-drive models:
- Check blade adapter
- Verify motor shaft not bent
- Check for debris between blade and deck
When to Repair vs Replace
Repair If
- Battery is only issue (replaceable)
- Simple switch or cord problem
- Blade/deck mechanical issue
- Mower is less than 3 years old
Replace If
- Motor failure on older unit
- Control board failure (often costly)
- Multiple issues simultaneously
- Repair exceeds 50% of new price
Cost Comparison
| Repair | Typical Cost |
|---|---|
| Switch replacement | $20-50 |
| Blade replacement | $25-50 |
| Battery replacement | $100-250 |
| Motor brushes | $30-60 |
| Motor replacement | $150-300 |
| Control board | $100-200 |
Maintenance for Electric Mowers
After Each Use
- Clear grass from deck
- Wipe down exterior
- Store indoors or covered
Monthly
- Check blade condition
- Clean battery contacts
- Inspect cord (corded models)
- Check wheel operation
Annually
- Sharpen or replace blade
- Deep clean deck
- Check all fasteners
- Test safety switches
Related Guides
- Battery Lawn Mower Problems
- Lawn Mower Blade Sharpening
- EGO Lawn Mower Problems
- Greenworks Mower Problems
Summary
Electric mower repairs are often simpler than gas mowers since there’s no fuel system or carburetor. Most problems are electrical - switches, connections or batteries. Keep blades sharp and decks clean for best performance. Battery replacement is the biggest maintenance cost for cordless models.