Chainsaw Won't Start | Troubleshooting Guide
A chainsaw that refuses to start is more than inconvenient—it can derail an entire day’s work. Whether you’re clearing storm damage or doing routine tree maintenance, a non-starting chainsaw is frustrating. The good news: two-stroke chainsaw engines are relatively simple, and most starting problems trace back to a few common causes. Systematic troubleshooting identifies the problem faster than random part replacement.
Table of Contents
- Two-Stroke Engine Basics
- Fuel System Problems
- Ignition Issues
- Air and Compression
- Starting Procedure Review
- Troubleshooting Quick Reference
- Frequently Asked Questions
Two-Stroke Engine Basics
Understanding two-stroke operation helps diagnose problems effectively. These engines are simpler than four-strokes but have specific requirements.
Two-stroke engines require proper fuel mix and correct starting procedure
Two-stroke engines require oil mixed directly with fuel since they lack a separate oil reservoir like four-stroke engines. The oil in the fuel lubricates internal components as it passes through. Using straight gasoline destroys the engine quickly—often within minutes. Using incorrect mix ratios causes problems ranging from smoking to seizure.
Standard mix ratios:
- Most modern chainsaws: 50:1 (2.6 oz oil per gallon gas)
- Older chainsaws: 40:1 or 32:1
- Always check manufacturer specifications
Why fuel mix matters:
- Too little oil = insufficient lubrication, engine damage
- Too much oil = carbon buildup, fouled plug, poor running
- Wrong oil type = inadequate protection at high RPM
Fuel System Problems
Fuel issues cause most chainsaw starting failures, especially after storage.
Old or Bad Fuel
Two-stroke fuel mix degrades faster than straight gasoline. After 30 days, performance suffers. After 90 days, starting becomes difficult.
Solution:
- Drain old fuel completely
- Mix fresh fuel with quality two-stroke oil
- Use fuel stabilizer for any fuel that may sit
Flooded Engine
Over-priming or excessive choke use floods the engine with fuel.
Symptoms:
- Strong fuel smell
- Wet spark plug
- Engine cranks but won’t fire
Solution:
- Set choke to OFF/RUN position
- Hold throttle wide open
- Pull starter 10-15 times to clear excess fuel
- Return throttle to normal and try starting
Clogged Fuel Filter
The fuel filter sits inside the tank, attached to the fuel line.
Symptoms:
- Engine starts then dies
- Won’t rev under load
- Fuel starvation symptoms
Solution: Pull fuel line from tank, replace filter attached to end.
Carburetor Issues
Varnish from old fuel clogs tiny carburetor passages.
Symptoms:
- No fuel reaching engine
- Engine won’t idle properly
- Poor performance when running
Solution: Clean or rebuild carburetor. Chainsaw carburetors are small and delicate—consider professional service if unfamiliar.
Carburetor cleaning often resolves starting issues
Ignition Issues
Without spark, fuel won’t ignite regardless of how good the fuel system is.
Spark Plug Problems
Spark plugs foul, wear and fail.
Testing:
- Remove spark plug
- Connect to plug wire
- Ground electrode against cylinder
- Pull starter and observe spark
Good spark: Bright blue, consistent Bad spark: Weak, yellow, intermittent, or none
Solution: Replace spark plug. Use correct heat range and gap (typically 0.020-0.025”).
Ignition Coil Failure
The ignition coil generates spark voltage. Heat and age cause failure.
Symptoms:
- No spark with new plug
- Engine dies when hot, restarts when cool
- Intermittent spark
Solution: Replace ignition coil. Usually 2 screws and 1-2 wire connections.
Kill Switch Problems
A shorted or stuck kill switch grounds ignition, preventing spark.
Test: Disconnect kill switch wire. If engine starts, repair or replace switch.
Air and Compression
Dirty Air Filter
Clogged filters restrict airflow, causing rich running and hard starting.
Solution: Clean or replace air filter. Chainsaw filters get dirty quickly in sawdust environments—check frequently.
Compression Loss
Worn piston rings or cylinder, scored cylinder walls, or gasket leaks cause compression loss.
Symptoms:
- Pull cord feels easier than normal
- Engine won’t fire despite good fuel and spark
- Compression test shows low readings
Solution: Professional repair needed for internal engine problems.
Check air filter condition regularly
Starting Procedure Review
Improper starting technique causes many “won’t start” situations.
Cold Start Procedure
- Set chain brake
- Place saw on ground, secure with foot in handle
- Set choke to FULL/CLOSED
- If equipped, prime bulb 5-6 times
- Pull starter until engine fires (usually 3-5 pulls)
- Move choke to HALF
- Pull until engine runs
- Move choke to OFF/RUN
- Blip throttle to clear
Warm Start Procedure
- Choke OFF
- Pull starter—should start in 1-2 pulls
Common Mistakes
- Over-choking warm engine
- Not using enough choke on cold engine
- Insufficient priming
- Not securing saw during starting
Troubleshooting Quick Reference
| Symptom | Likely Cause | Solution |
|---|---|---|
| Won’t start, no spark | Bad plug or coil | Test spark, replace plug |
| Won’t start, has spark | Fuel issue | Check fuel, clean carb |
| Starts, dies immediately | Choke stuck, air leak | Check choke, inspect gaskets |
| Starts, dies under load | Fuel filter clogged | Replace fuel filter |
| Hard to start cold | Normal or weak spark | Check procedure, replace plug |
| Hard to start hot | Vapor lock or coil | Wait to cool, test coil |
| Only runs on choke | Lean condition | Clean carb, check air leaks |
| Floods easily | Over-priming | Reduce priming, check carb |
| Pull cord feels loose | Low compression | Test compression |
Frequently Asked Questions
Why won’t my chainsaw start after sitting all winter?
Old fuel is almost always the cause. Two-stroke fuel mix degrades quickly, and after a few months, varnish forms in the carburetor. Drain old fuel completely, add fresh 50:1 mix with stabilizer, and try starting. If it still won’t start, the carburetor likely needs cleaning to remove varnish deposits from the tiny passages.
How do I know if my chainsaw is flooded?
Strong fuel smell at the spark plug area and a wet or fuel-soaked spark plug indicate flooding. This happens from over-priming or excessive choke use. Clear flooding by removing the spark plug, setting choke to OFF, holding throttle wide open, and pulling the starter 10-15 times. Reinstall a dry plug and start without choke.
What causes a chainsaw to start then die?
Usually fuel delivery problems. The engine fires on fuel in the carburetor bowl but can’t sustain running because fuel isn’t flowing properly. Check the fuel filter first (inside the tank, attached to fuel line), then inspect fuel lines for cracks or collapse. If those are good, the carburetor likely needs cleaning or the diaphragm needs replacement.
How often should I change chainsaw spark plugs?
Replace annually or every 100 hours of use, whichever comes first. Spark plugs are inexpensive ($3-8) and are cheap insurance for reliable starting. If you’re having starting issues and can’t remember when you last changed the plug, start there.
Can I use regular gas in a chainsaw?
Never use straight gasoline in a two-stroke chainsaw—it will destroy the engine within minutes. Two-strokes require oil mixed with fuel for lubrication. Always use properly mixed two-stroke fuel at the ratio specified by your chainsaw manufacturer (usually 50:1).
Why does my chainsaw only run on choke?
The engine is running too lean on normal settings. With choke on, the fuel mixture is artificially enriched, compensating for the problem. Common causes include clogged carburetor jets, air leaks at intake gaskets or crankshaft seals, or incorrect carburetor adjustment. Clean the carburetor first, then check for air leaks.
What’s the best fuel for chainsaws?
Fresh 87+ octane gasoline mixed with quality synthetic two-stroke oil at 50:1 ratio. Use fuel under 30 days old. For fuel that may sit longer, add fuel stabilizer. Pre-mixed fuel (like TruFuel or VP Racing) is more expensive but eliminates mixing errors and storage issues.
Check spark plug condition - a wet plug indicates flooding, black deposits indicate rich running
Related Guides
- How to Clean a Carburetor
- Small Engine Fuel Problems
- Echo CS-310/CS-590 Problems
- Stihl MSA 220/300 Problems
A chainsaw that won’t start usually has a simple fix. Work through fuel, spark and air systematically. Most problems trace back to old fuel or a dirty carburetor. Keep fresh fuel in your saw and it’ll start reliably when you need it.